Monthly Archives: January 2017

Improve Asset Reliability With Industrial Coatings

epoxy flooring for asset reliability

Finishes are often overlooked from the Asset Reliability Manager’s perspective.  But if you learn the many benefits of industrial and commercial coatings, you can see how they can improve some of the most important assets in any facility.

When a company or facility thinks of their assets, their first thought is typically production machinery.  Which makes sense.  It gets used daily, to produce the product that the company is selling.  And if that machinery goes down, then that product is no longer being produced.  There’s not a lot of degrees of separation between the machinery and money.

Which is why it’s perplexing that so many facilities overlook a vital component to sustaining their productivity: their facility.

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Commercial Painting Problems & Solutions – When Paint Peels From Brick

paint peeling from brick

Brick is a challenging surface to paint.  But its grooves and valleys are the least of any applicator’s concerns.  Because the real distressor lies within the mortar.

Here are The Problems That Can Happen When Painting Commercial or Industrial Masonry

Masonry and block walls are held together with mortar mixes.  These mortar mixes offer excellent adhesion and compression strength, which allows the structure to maintain its integrity.  However, these mortar mixes are also made from many soluble salts.  And when these material get wet, moisture wicks the salt water to the exterior of the brick and mortar joint.  When the water evaporates, the brick substrate is left with a layer of sodium film, which prevents the paint from adequately adhering to the substrate, causing it to peel and disbond.

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Commercial Paint Problems & Solutions – Painting Galvanized Steel

failed paint on galvanized steel

Galvanized steel has exceptional benefits for any plant or facility.  It is durable and can tolerate high moisture, due to the zinc it’s boiled in.  However, although versatile, it is a challenge to coat due to the oil residue that protects the substrate.

Here’s how Commercial Painters Avoid Paint Peeling From Galvanized Surfaces

Galvanized steel is frequently used in many commercial and residential settings.  It’s used for gutters, down spouts, corrugated decking, and many other common applications.  Although it is tolerant to weather, due to its zinc coating, it is very challenging to paint.

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Commercial Paint Problems & Solutions – Excessive Chalking

paint failures chalking

Whether you’re dealing with commercial painting or residential painting.  Chalking is a frequent problem that occurs in the aging paint field.  What’s worst is that by the time it occurs, you need to increase the amount of prep required for the job.  So here’s how and why you need to be proactive before chalking occurs.

Here’s How Paint Begins To Chalk

You can take all the time in the world to meticulously apply and brush a flawless coat of paint.  But no matter how careful and tedious you are, your coating will eventually break down.   There are many elements that can break down a coating.  But the most hazardous are ultra violet rays.

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Commercial Painting Problems & Solutions – Cracking

cracking paint problems

Commercial Painting comes with its inherent challenges.  And if not applied correctly, those challenges can present themselves in unflattering ways.

Here’s how paint becomes victim to cracking and flaking:

When studying the problems, you’ll notice that the cracking occurs through the entire film of paint, all the way to the substrate.  This is a common problem when underlying coats of paint are applied to existing coats that have not been adequately prepped.

The underlying coats lose their elasticity.  Which means that they can’t bend and flex with the substrate when it expands and contracts during varying temperature changes.  So as the substrate swells and compresses, the aged coating begins to delaminate and shingle.

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